Infrastructure

  • Lifting Capacity : Crane capacity- 200 MT
    (Hydraulic Lifting arrangement for heavier loads)

  • Rolling : Thickness - 200 mm (8 inches)

  • Narrow Gap Welding with seam tracking
  • Strip Cladding using single as well as double layer technique
  • Automatic small diameter nozzle cladding.
  • Twin wire and tandem head welding
  • SAW, SMAW, TIG, and MIG etc.
  • Over 850 WPS and 1000 PQR

  • Thickness up to 1000 mm ( 40 inches) using deep hole CNC Drilling machine

  • Heat Treatment Furnaces
  • Size upto: 4500 mm x 3700 mm x 14500 mm (15 ft. x 13 ft. x 48 ft.)
  • Stress Relieving, Normalizing, Annealing, Quenching and Tempering as well as Solution Annealing of Stainless Steels
  • Local Stress Relieving by Electrical Resistance Method
  • Stress Relieving by Internal Firing Method
  • Stress Relieving of large jobs in Temporary Furnaces

  • Cobalt 60 for Radiography up to 200 mm (8 inches)

  • Tensile testing including Elevated Temperature Testing up to 800 Degree Centigrade ( 1470 Degree F)
  • Impact Testing up to (-) 196 Degree Centigrade (-320 Degree F)
  • Insitu Alloy Analyzer
  • Metallurgical Microscope X-2000 with Photography facility
  • Ferrite Measurement
  • Recordable/ Mechanized Ultrasonic Testing
  • Magnetic particle Testing
  • Liquid Penetrant Testing
  • Holiday Testing for Painting
  • IGC Testing
  • Complete laboratory supported by spectrometer

  • ASME Section 1
  • ASME Section VIII Division 1 & 2
  • AD Merck Blatter
  • PD - 5500
  • TEMA
  • Indian Boiler Regulation
  • GOST
  • HEI

  • Total plant area: 35814 Sq. meters
  • Covered plant area: 18664 Sq. meters
  • Production capacity: 12000 MT/annum
  • Heavy duty EOT cranes : 14

State of the art facilities for boiler component manufacturing

  • High quality Booster Bender for serpentine bends up to R/D = 1
  • Dual radii-Dual direction System bender for serpentine bends
    (with auto conveyor upto 50mtrs &16meters radii bending table)
  • Induction Squeezing and sizing machines - bend radius up to R/D = 0.6
  • Heavy duty Membrane panel bending machine-Haeusler (panel up to 2500mm width)
  • Heavy duty hydraulic swaging machine-Swage up to 400mm with Upsetting features

  • Fully automated Tube cutting & beveling machine (ATCP)
  • Heavy duty Radial drilling machines
  • Heavy duty Lathes & boring machines

  • High quality automatic tube to tube butt joint machine-Polysude (TIG+MAG)
  • Insitu type Orbital welding machines for intermediate joints in coils/panels
  • Membrane wall welding machines with 4 & 6 heads (with auto panel flipper)

  • Trolley Furnace (size : 3500mm x 4000mm x 23000mm)
  • Stress Relieving, Normalising, Annealing, Quenching & Tempering, Solution annealing
  • Local stress relieving by Electrical Resistance method

  • Real time X ray machines (GE -325KV) to inspect tube butt joints
  • Iridium 192 for offline RT

  • Impact Testing upto (-)196 deg centigrade
  • Tensile testing including elevated temperature upto 800deg centigrade
  • Metallurgy microscope Testing
  • Insitu Alloy Analyser
  • Magnetic Particle testing
  • Liquid Penetrant Testing
  • Boroscope Root Penetration Testing
  • IGC testing
  • Ferrite Testing Equipment
  • Complete Laboratory supports by Spectrometer

  • ASME section I
  • ASME section V
  • ASME section IX
  • Indian Boiler Regulation
  • PED regulations

  • Total Plant Area : 30,000 sq meters (7 acres approx.)
  • Covered Plant Area : 6,000 sq meters
  • Production Capacity :
    - 350 Gap and Ring Frame Presses in a year
    - 25 Straight Sided Presses in a year
    - 400 MT Critical Engineering Jobs (Contract Mfg.)
  • EOT Overhead Cranes : 3 Nos. (40, 30, 20 T capacity)
  • Stress Relieving
  • Grit Blasting
  • CNC Flame / Plasma Cutting
  • Non Destructive Testing
  • Frame Machining in one set up
  • Critical Machining In-House (Boring Machines - Skoda , Toss & Fermat)
  • Paint Shop
  • Series Production of Standard Mechanical Presses

  • Lifting Capacity: Crane capacity- 300 MT
    (Hydraulic Lifting arrangement for heavier loads up to 1000 MT)
  • Shop covered area: 13972 Sq. meters (16,710 sq. yards)
  • Open Yard Fabrication Area: 15,552 Sq. meters (18,600 sq. yards)
  • Total plant area : 210,392 Sq. meters (251,627 sq. yards)

Rolling : Thickness - 300 mm (12 inches)

  • Narrow Gap Welding with seam tracking
  • Strip Cladding using single as well as double layer technique
  • Automatic small diameter nozzle cladding
  • Twin wire and tandem head welding
  • SAW, SMAW, TIG, and MIG etc

  • Oil/Gas fired furnace size up to 8000 mm (wide) X 8000 mm ( height) X 20,000 mm ( long)
  • Stress relieving, annealing, quenching and tempering
  • Local stress relieving by electrical resistance method
  • Stress relieving of larger jobs in temporary furnaces.

  • Linear Accelerator of 6 MeV for thickness up to 350 mm (14 inches)

  • Tensile testing
  • Impact Testing up to (-) 196 Degree Centigrade (-320 Degree F)
  • Insitu Alloy Analyzer
  • Ferrite Measurement
  • Recordable/ Mechanized Ultrasonic Testing
  • Magnetic particle Testing
  • Liquid Penetrant Testing
  • Holiday Testing for Painting
  • IGC Testing

  • ASME Section 1
  • ASME Section VIII Division 1, 2 & 3
  • AD Merck Blatter
  • PD - 5500
  • TEMA
  • Indian Boiler Regulation

  • Capacity: 800 MT/Month
  • Weight Range: up to 60 MT single piece
  • Maximum Size: 8M x 8M x 4M
  • Area under Crane: 38000 Sq.M
  • EOT Cranes: 23 Nos.
  • Max. Lifting Capacity: 160 MT

 

 

  • Arc Furnace: 10 MT
  • Induction Furnace: 2 x 11 MT Dual Track
  • AOD Furnace: 16 MT
  • LRF Furnace: 2 x 40 T & 25 T double station
  • VD/VOD Furnace: 40 MT

  • Continuous Sand Mixer: 30 MT / Hr. - 2 Nos.
  • Continuous Sand Mixer: 5 MT / Hr. - 1 Nos.
  • Sand Reclamation Unit: 8 MT / Hr. - 2 Nos.
  • Sand Systems: Alphaset, Phenolic & Sodium Silicate

  • In-house capabilities: Approximately 20 machines, including 
  • Vertical Boring Machines: 3 Nos.
  • Horizontal Boring Machines: 4 Nos.
  • Plano Miller: 2 Nos.

  • CNC machine & manual process
  • Patterns in - Wood, Resin, Expanded Polystyrene (Thermocol), Cement, Metal
  • Large space for storage of old patterns